Alphasonics to Present New Anilox Roll Cleaning Developments at Labelexpo Europe 2017

BRUSSELS, BelgiumAlphasonics, a leading supplier of anilox cleaning systems will be presenting a number of new developments at Labelexpo Europe 2017. Aimed entirely at the concept of “Control,” Alphasonics has further developed its range of equipment along with developing various add-ons and optional extras which give the end user a much tighter grip on the cleaning process.

Exhibiting for its 23rd consecutive year at the show, Alphasonics is of the firm belief that what it is presenting this time around is the most comprehensive range of cleaning equipment to have ever been offered to the label printing industry.

Christopher Jones, marketing manager, explains, “We as an industry know the importance of the anilox roll in the flexography process. As a crucial part of the process, it is an absolute necessity to ensure it is in the best condition at all times, and to us that doesn’t just mean cleaning—it’s about keeping control of it. That’s been at the heart at how we’ve looked to develop the kit over the past several years with the belief that we can give 100 percent volume and therefore, complete control over the press and therefore, the printed output.”

The latest developments include current monitoring systems, automatic roll reversal for improved cleaning, storage and racking systems and automatic chemical dilution. In addition, the company will introduce a chemical measurement system—giving the user an accurate indication of the condition of the system’s fluid and when it requires changing. The aim of this is to allow the customer to get a handle of its consumable costs and to also ensure it is getting the very best from the system.

After extolling the virtues of controlling the roll with an effective cleaning system, Alphasonics has noted a change in approach in many parts of the industry, with some of the larger groups taking the lead in this approach. The company notes the control element its systems offer gives five tangible benefits: a vast reduction in waste; quicker makeready and setup times; removing of the need for mediums and pigment enhancers; an improvement in production quality and a much easier monitoring of anilox lifetime across an inventory.

“Controlling the cleaning system itself, we believe, is the first step to controlling the anilox, which gives you a control over the flexography process. For this reason, it is easy to say there is a fine line between controlling the anilox and increasing profit. We’re looking forward to showing visitors to Labelexpo Europe 2017 just how we can do that for them.”

Finally, by way of showing the safety of an anilox roll in the system, Alphasonics will be running a third anilox cleaning trial of its kind for the full duration of the show. At the opening of Labelexpo, Alphasonics will begin cleaning of two 1,200 lpi rolls in a Megan ultrasonic cleaning system. This will run until the closing of the show three days later and will not stop at any point for the three full days.

The aim is to illustrate that Alphasonics cleaning systems do not have the capability to damage a delicate anilox roll—an issue found in some ultrasonic systems. After the successes of the demonstrations at Alphasonics facility and also at Labelexpo Americas last year, the company has decided to bring the trial to Brussels to prove the safety of its systems and the control paradigm. All in all, the cleaning cycles will run for 79 hours, meaning more than 900 cleaning cycles will take place with rolls being tested for volume and damage before and after the show.

Alphasonics will also be streaming the trial live to the internet and uploading highlights of its Labelexpo show to YouTube upon completion. Details of how to see the live action from the booth will be available at Alphasonics‘ website and also on its Twitter at @AlphasonicsUCS. Alphasonics can be found at Stand B41 in Hall 7.