Forum13

 

SUNDAY, APRIL 28

9:30am - 11:30am

FQC (Flexo Quality Consortium) Meeting/Project Updates

The FQC is very proud to be hosting a free opening session to all conference attendees. Make sure you are able to attend this working session and get involved with the projects that are currently active. The session will start with working project meetings. This will give our project teams the opportunity to meet face-to-face and update status and review current needs. It will also give the membership the opportunity to volunteer or just sit in on the planning and execution of an FQC initiative. Come and find out how the projects work and how you can become involved. At 10:00, the focus will shift to a presentation on DE tolerances that will contain actual data collected and analyzed to address a CPCs concern regarding the strength of their brand identity through color consistency and cross platform packaging.

Knowing Your Color Capabilities

Plan on attending this dynamic presentation that examines a brand owners expectations and a printers capabilities of color tolerances and process stability. CPCs have an expectation of color consistency to support their brand image across many print platforms and geographies. This study was initiated as a result of CPC frustration with printers response to DE tolerances as "we print to whatever DE you want". Data will be presented from different print segments showing DE2000 tolerance capability. It will suggest a new standard for printers/converters to print within defined tolerances. Do you know where your process falls with respect to process stability and color consistency? CPCs look to printers to deliver products that maintain their color targets across all technologies. Come see a consumer product company, printer and pre-media advocate show you data that supports a common understanding of DE2000 requirements. You will be able to take this information back to your plant, determine your capabilities and use this information as a tool to develop new business. This session is for buyers, printers, pre-media resources. Steve Smiley, SmileyColor & Associates; Kevin Chop, Diageo North America; and Doug Bartlett, Spear USA

   

12:15pm - 12:30pm

Welcome to Forum 2013

Forum Chair: Bob Mullen, Sun Chemical Corporation
Co-chair: Pepper Stokes, robbie fantastic flexibles
FTA/FFTA President:
Mark Cisternino

   

12:30pm - 2:30pm

Life is Full of Options...Complying with Food Safety is Not One of Them!

Food safety has become a significant concern in America, Europe, Japan and China; where regulators are focusing on the examination of conditions that influence microbiological growth by encouraging it or inhibiting it. Their actions have propagated development and expansion of the fields of Food Science and Food Process Engineering, as well as considerable emerging technology associated with them. Many of us will likely be required to become certified sometime in the next few years, whether we are putting a label on a can of raisins, or manufacturing a printed bag of Cheetos. This certification involves changing habits that may promote contamination of product that will ultimately be in proximity to, or in contact with, food products. Our speakers are experts in this field and are extremely familiar with what printers/converters must change to become compliant with these food safety regulations.
Session Chairs: Bruce Riddell, Spectrum Label Corporation and Daniel P. Doherty, Prairie State Group

A Window Into Food Safety

Today’s consumers are more educated about the food they’re providing their families and more than ever, they’re taking charge and demanding safer, healthier food. They expect more from their retailers and foodservice providers, who in turn, expect more of their suppliers. Because of this heightened demand for food safety assurance, suppliers are being asked to provide verifiable proof that robust food safety control systems have been effectively implemented and validated. This presentation offers a thorough understanding of food safety and certifications, such as the Global Food Safety Initiative (GFSI), which are fast becoming a must for the modern food contact packager. You’ll learn about the tools, resources and relationships that can help you manage your food safety initiatives specifically:

  • Why customers are asking for certification
  • How to comply with regulations/restrictions
  • Where you can achieve a substantial ROI
    Peter Cicero, Capjem

What Certification Entails & Why

Food companies are being required to obtain certification from one of the Global Food Safety Initiative (GFSI)-approved food safety standards. The process involved is not just a quality assurance (QA) program, but also a commitment that involves the entire company. The process is challenging, but it can be accomplished through a team effort and support from management. By attending this presentation you’ll:

  • Understand the steps to achieve certification and stay certified
  • Come away with a clear step-by-step process to achieving certification
  • Identify the pitfalls that you’ll need to avoid
    Jack Hamilton, EAGLE Food Registrations

An Executive Perspective

Food Safety is constantly in the news and interpreting the ever-increasing demands being placed on food producers, food packers and retail stores (and some Lemonade stands) can be a daunting task. The need for compliance and assurance that Food Safety is understood by the entire food packaging supply chain is becoming more prevalent. As a second or third tier supplier into the food markets, printers/converters are being asked to ensure a strong understanding of food safety throughout their organizations. We need to show that our internal processes, policies and procedures will help ensure the reliability of the food products our customers and clients manufacture and distribute. We are being asked to follow many of the same guidelines and auditing processes that have been part of our GMP’s but have been raised to a higher standard with even more diligent requirements. As we all move down the road to a better understanding of what these increasing demands entail, it is important to know what the burden on our organizations financial and human resources could be. We need to educate ourselves on what path we need to follow and what are the future expectations.  I hope to give you a glimpse inside our journey and the decisions we had to make and how we expect it to affect our business in the future. Daniel P. Doherty, Prairie State Group

Real World Food Safety

It goes a little something like this...a customer calls you up and asks for your SQF Certification number. SQF? You have no idea what he/she is talking about. Then another client calls, and another, declaring they might not be able to do business with you any more, if you are not in compliance. Suddenly you are frantically trying to figure out what this SQF business is all about, and what you need to do to comply. Once you figure out that SQF stands for Safe Quality Foods, you are left with the daunting task of implementing it at your facility. And, as luck would have it, YOU have been bestowed the title of SQF Practitioner. Cayleigh Nichols, Prairie State Group

SQF Implementation: A Flavor Manufacturer’s Perspective

If you would like to understand how supply chain quality and SQF has impacted a global flavor manufacturer, this presentation will provide you with the following insights:

  • Benefits from a manufacturer’s perspective for those considering SQF certification.
  • How SQF meets and exceeds increasing customer demands for food safety certification.
  • Rewards of SQF include decreasing the number and increasing speed of customer audits.
  • How a manufacturer views food contact packaging from a food safety standpoint.
    Stephanie R. Donato, Bell Flavors and Fragrances
   

3:00pm - 5:00pm

Emerging Trends

It is great to live Right Here, Right Now. But without a solid understanding of key trends, your road map for the future may be heading down the wrong path. Emerging Trends will help you identify where you need to be investing today to get to where you want to be tomorrow. We will explore key technologies and best practices to help you develop your strategy for the future: Right Here. Right Now. Right Future. Attend this session to help you improve profitability today…and tomorrow.
Session Chairs: Malcolm Keif, California Polytechnic State University and John Crammer, Best Label Company, Inc.

 

Acoustic Pulse Drying – Beyond the Barriers of Performance

Do you struggle drying your inks and coatings? We all wish we could run faster, print thicker inks and coatings, or dry that unusual material more easily. But we all have those jobs that create pesky drying challenges. Until now, that is. This presentation will focus on emerging techniques used to improve drying of conventional inks and coatings. Using a reversible organized pressure wave, along with high-efficiency heat and mass transfer strategies, acoustic pulse drying can drastically increase your throughput while decreasing your energy consumption. TBD, Heat Technologies, Inc.

LED Curing “The Time is Now”

Find out how UV LED lamps can potentially become the next generation of UV curing techniques – which could make the mercury UV lamps of today obsolete. Hear how LED curing can deliver economic benefits, quality improvements, expanded capabilities, worker safety and environmental advantages. You’ll come away with a complete understanding of what LED curing is, its economic and sustainability benefits, and the expanded capabilities for the printer/converter who uses LED curing. Michael Buystedt, Flint Group

High Oxygen Barrier Coatings

Oxygen barriers make or break many food packaging applications. We all appreciate the barrier films available today. However, there are circumstances when barrier coatings make more sense. Flexo applied barrier coatings can be used to compete with typical barrier laminates, providing a cost effective and unique engineering solution to barrier packaging. This presentation will give you the essentials of barrier coatings and how you can leverage them for your benefit. Bob O’Boyle, Sun Chemical Corporation

The Expanding Market of Printed Electronics

Printed electronics is an exciting field with endless possibilities. The products can be flexible, low cost, disposable, easily integrated into existing products, environmentally friendly, and the list goes on. This presentation will outline how printed electronics are being used in health care, consumer goods, textiles and advertising to bring a new dimension, thus allowing end users to implement technological advances, market innovatively, and give competitive advantages to products. Attend and learn how flexography plays a major role in enabling this technology. Tracy Lunt, DuPont Packaging Graphics

   
MONDAY, APRIL 29

8:00am - 10:00am

 

Excellence in Flexography: Winner, Winner, Chicken Dinner!

Was this your first year entering the Excellence in Flexography Awards Competition? Are you wondering if you can compete? Have you entered in the past with limited success? For the first time at a Forum, this session will reveal exactly how the competition works, what the judges focus on, and how the distinct difference between ‘Degree of Difficulty’ and ‘Level of Execution’ makes it very fair by leveling the playing field so everyone can compete. As an added bonus, we’ll be offering important hints on: how to improve your odds; how to make it easier to gather samples and get them entered; how to identify likely candidates; why following the rules is so important; and how to get involved in the judging process.
Session Chairs: Steve Mullins, Exopack and Mark Coffman, Dixie Graphics

   

10:30am - 12:30pm


Expanded Gamut

We know the general use of Expanded Gamut printing has continued to grow – from the number of prepress separations, to the number of printed jobs, to the number of printed pounds, to the number of packages on the shelf. The growth has been driven primarily by advantages at the printer, including improvements in consistency, efficiency, and productivity, plus reductions in inventory and complexity. How should we characterize the current state of the technology? Hear three industry experts describe “where, how and why” Expanded Gamut is today with integrated presentations covering key aspects of the technology’s growth and maturation.
Session Chairs: Brad Taylor, DuPont Packaging Graphics and Mike McGinnis, RR Donnelley

The Current State of Expanded Gamut Flexographic Printing

This presentation will serve to establish the current state of expanded gamut flexographic printing. The presentation will begin with an overview of FIRST (Flexographic Image Reproduction Specifications & Tolerances) and the standards being developed for expanded gamut flexographic printing. Then, there will be a summary of current trends: how much is actually being separated for expanded gamut, and how much is actually being printed using this method. Mark Mazur, DuPont Packaging Graphics

Expanded Gamut & The Tipping Point - The State of the Technology Revisited

At the 2009 FTA Annual Forum in Orlando, Mark Samworth and Al Bowers were asked to deliver a presentation as to whether expanded gamut had reached "the Tipping Point". From the best-selling book "The Tipping Point" by Malcolm Gladwell, Mark and Al concluded that Expanded Gamut had not "tipped" - or moved from a niche technology to a mainstream technology. They cited three factors required to tip as: 1) improved spot color accuracy, 2) improved expanded gamut proofing, and 3) changing the rules. In 2013, we have an entirely different story. We'll look at the same three factors, discuss some new concepts, and show that expanded gamut has indeed "tipped". Mark Samworth, Esko

The Gold Standard: Proofing for Expanded Gamut Print

Expanded gamut printing continues to gain traction in the flexo industry, especially with flexible packaging, as it offers significant advantages with combination printing. As CPCs continue to adopt this method of printing, they demand better predictability of their packaging. Since the inception of expanded gamut, proofing has always lagged behind the core color technology use for separations. Today, with the introduction of new proofing devices, software and other technology, proofing has improved with better predictability of the final product. Kevin Bourquin, Cyber Graphics, LLC

   
TUESDAY, APRIL 30

8:00am - 10:00am

FQC (Flexo Quality Consortium)

The FQC, acting as a select standing committee of the Foundation of FTA (FFTA), provides the membership with a better understanding of the factors controlling the quality of the flexographic printing process. FQC projects investigate selected process variables in order to further develop reproducible process concepts that will allow for measureable advancements in flexographic printing technology. In this session, individual project status will be reported. Selected projects from submitted abstracts that meet the FQC requirements for adding understanding based on quantified research will also be included. Two projects have been expanded based on membership requests and two additional projects are aimed at mounting tape selection and color tolerance communication and understanding. This session will begin with an update of all active projects in the FQC. Be sure to attend to find out what the membership and the FQC are doing to support the technical challenges of flexo and how we are helping to define and support our industry standards. This will include an update from the Standards Working Group.
Session Chairs: Jean Engelke, Eastman Kodak Company and Sam Ingram, Clemson University

Do More With Four… and More!

It’s well known that printing with a fixed color palette has the potential to deliver significant efficiencies from design to print. At last year’s Forum, audiences learned about the capabilities of the latest flexo plate technologies to significantly expand the color gamut achievable with just a four color fixed palette – a session that spawned the obvious follow-up question, “If you can expand the gamut that much for four color process, what could this technology do for more than four colors?” This session will examine a data-based print trial comparison of 4 color and ECG printing with both traditional and latest generation digital flexo plate technologies, and as a result, explore the follow up questions: When do I need to consider ECG? What impact does plate technology choice have on that decision? How can I make fixed color printing work in practice? Paul Lancelle, Eastman Kodak Company and Andrew Hewitson, Reproflex 3

Optimizing Mounting Tape with New Plate Technologies: A Case Study in Optimizing the Tape/Plate Package

This presentation will explore the characteristics of flexo mounting tapes and photopolymer plates and how their interaction affects print. We will review the print results of controlled press tests looking specifically at the interaction of mounting tape with flat top dot plates imaged with high-resolution hybrid screening. These results show important trends, but now what do you do as a printer to implement this in your pressroom? We will dive deeper into an actual case study conducted by Hood Packaging. Here we will lay out the steps needed to characterize the tape/plate package in your pressroom environment giving you the road map and tools to characterize and optimize your process and your print quality. Ann Michaud, 3M Company

Platemaking Negligence 2: From Bad to Worse

This study is a follow up to last year's look into how common platemaking errors can affect print behavior and plate wear, and if today's technologies (flat top dot plates and surface screening) fare any better than good 'ole normal digital plates. Building off of the previous results, plates with purposefully neglected processing steps will be printed on a wide web press, then put to even more rigorous, controlled wear testing on a print simulation machine, followed by another round on press to evaluate any changes to print characteristics. The key this year will be allowing the plates to wear for much longer than the last test, better simulating environments where durability is concerned. Attendees will leave better prepared to address their own platemaking concerns, and more confident in their decision making process when considering an investment into these new plate technologies. PJ Fronczkiewicz, Flint Group Flexographic Products

   

10:30am - 12:30pm

Workflow Automation...Right Here, Right Now!

Many companies use workflow automation solutions, but are they really using them to their full potential? Often large investments are made in powerful automation tools, but frequently only a fraction of the system’s functionality is utilized. Whether you are just using basic graphic editors or have invested in a full automation solution, this session will help you get more out of your investment. Speakers will discuss basic scripting techniques, maximizing existing workflow systems, and new solutions that continue to increase efficiency and throughput. Session Chairs: Randy Butler, MacDermid Printing Solutions and Rory Marsoun, Esko

Improving Efficiency in Prepress Through Scripting

What if you could automate many of the prepress tasks performed everyday in Illustrator and Photoshop? Using the Action tools in Illustrator and Photoshop and custom scripting, many of these repetitive tasks can be completed faster and more efficiently. While it is possible to write scripts specific to your needs in prepress, there are already many scripts available online. This presentation will look at a selected collection of scripts available now that can help streamline many processes. It will also cover how to implement these scripts into Illustrator and Photoshop and how to use them on a regular basis. Users will also learn the basics of how scripts and Actions are written and how they can learn to write their own custom scripts. Alix Guyot, Anderson & Vreeland, Inc.

Workflow Automation – YOUR Way

True prepress workflow automation has been around since early 2003, allowing commercial and digital printers to achieve efficiency, reduce mistakes and enter markets that would otherwise not be profitable. Those same benefits are available right now in flexo production, and when implemented with an intelligent approach, it offers you the flexibility you need so that YOU can customize YOUR automated operations to meet YOUR unique needs. In other words, workflow automation can streamline the routine, error-prone operations leaving operators to concentrate on truly value-added tasks, and turn your prepress department into a 24/7 operation without added headcount. Through real sample rules and case studies, you’ll discover how workflow automation that YOU control is not just about hot folders, smart hot folders, or linking events together to achieve a basic task. Instead, true workflow automation systems are intelligent, able to monitor themselves and other systems, and automate tasks without operator action. It allows the MIS, workflow solution, press and finishing equipment to seamlessly talk to each other from start to finish, delivering significant cost savings and the real-time information you need to elevate client communication to the next level. Michael Bialko, Eastman Kodak Company

Automation Beyond Boundaries

The session will cover the innovation in the area of Web communication and process automation to bring more automation in day-to-day business processes. The session will highlight 1) how a fully integrated solution with the prepress front-end and process automation can deliver end-to-end business process management. 2) How packaging suppliers can effectively involve packaging buyers to speed up the development process with enhanced quality 3) How such a solution can address number business challenges such as increasing imbalance in indirect labor to direct labor and increasing pressure to differentiate from competition and so on.
Jijo Dominic, Esko Software BVBA

Integration & Automation

Workflow Automation is key to high production output and efficiency. Stephen will combine all 3 sessions and speak to how each topic can be successfully implemented in an everyday workflow environment by streamlining the customized approach and understanding all of the options available and how best to implement automation.
Stephen White, Southern Graphics International, LLC

   
WEDNESDAY, MAY 1

8:30am - 10:30am

 

FIRST (Flexographic Image Reproduction Specifications & Tolerances)

Rely on FIRST training! The establishment of FIRST has been one of the most influential programs to advance the quality levels of the flexographic industry. FIRST is the most frequently referred to technical resource in the industry and its training programs have been a tremendous resource for both managers and operators in which to perfect their skills and gain control of processes. FIRST certification programs are designed for the press operator, prepress operator, and the implementation specialist. It also offers a company-wide certification program. Becoming FIRST certified is a valuable accomplishment in that, not only does this increase the knowledge base within an organization, it also increases the notoriety of your company to CPCs as being one that is on top of the latest technologies and that employs highly qualified operators within the organization. This session provides an outline of the FIRST certification programs and the process FTA provides in promoting the accomplishment of becoming FIRST certified. Representatives from companies who have completed the various FIRST certified programs will describe their experiences and how it has influenced their organizations. In addition, CPCs will provide their perception of FIRST programs and how being FIRST certified plays a major role in choosing their suppliers. Session Chairs: Rich Emmerling, Flint Group and Mark Mazur, DuPont Packaging Graphics

Value of the FIRST Certification Program from a Package Buying Perspective

Jay Sperry, HAVI Global Solutions

Explaining the FIRST Certification Program

Rose McKernon, Flexographic Technical Association; Robb Frimming, Schawk

Value of the FIRST Certification Program from a Consumer Products Company Perspective

Al Marquardt, Kimberly-Clark Corporation

Value of the FIRST Certification Program from a Printers Perspective

John Crammer, Best Label Company, Inc.

Value of FIRST Certification Program from a Printers Perspective

Jennye Scott, Berry Plastics Corporation

   
10:45am - 12:00pm

FIRST Roundtable (Working Meeting - Open to All)

After three days of non-stop flexo fun you might want to go home, but if you can stay just a little longer, this is your opportunity to better understand FIRST in the flexo world. The FIRST Leadership Team and FIRST adopters will be available for open discussions on what FIRST does for their business as a consumer product company, a printer, and supplier. If increased productivity, consistent print results, and repeatability are some of your business objectives, this is your opportunity to ask the questions and discuss your needs with the experts. The FIRST Leadership team is also interested in the discussion as we continue to update and revise FIRST 4.0 to keep it relevant and current.